Sony hcd rg 22 service manual

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2 After correcting the original service problem, perform the following safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instruments. 2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A) SAFETY CHECK-OUT To Exposed Metal Parts on Set 0.15 µF 1.5 k-„¦AC Voltmeter (0.75 V) Earth Ground Fig. A. Using an AC voltmeter to check AC leakage. HCD-GX30/RG22/RG33 General Power requirements North American models: 120 V AC, 60 Hz European models: 230 V AC, 50/60 Hz Australian model: 230 -“ 240 V AC, 50/60 Hz Argentine models: 220 V AC, 50/60 Hz Mexican models: 120 V AC, 60 Hz Other models: 120 V, 220 V or 230 -“ 240 V AC, 50/60 Hz Adjustable with voltage selector Power consumption Canadian models: MHC-GX30: 125 watts European models: MHC-RG33: 125 watts 0.5 watts (at the Power Saving Mode) MHC-RG22: 105 watts 0.5 watts (at the Power Saving Mode) Other models: MHC-RG33: 125 watts MHC-RG22: 105 watts Dimensions (w/h/d) Approx. 280 × 325 × 412 mm Mass North American models: HCD-GX30: Approx. 9.0 kg European models: HCD-RG33: Approx. 9.0 kg HCD-RG22: Approx. 8.5 kg Other models: HCD-RG33: Approx. 9.5 kg HCD-RG22: Approx. 9.0 kg Supplied accessories: Remote Commander (1) Batteries (2) AM loop antenna (1) FM lead antenna (1) Front speaker pads (8) Design and specifications are subject to change without notice. AM tuner section Tuning range Pan-American models: 530 -“ 1,710 kHz (with the interval set at 10 kHz) 531 -“ 1,710 kHz (with the interval set at 9 kHz) European and Middle Eastern models: 531 -“ 1,602 kHz (with the interval set at 9 kHz) Other models: 530 -“ 1,710 kHz (with the interval set at 10 kHz) 531 -“ 1,602 kHz (with the interval set at 9 kHz) Antenna AM loop antenna Antenna terminals External antenna terminal Intermediate frequency 450 kHz

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3 SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. HCD-GX30/RG22/RG33 This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. Laser component in this product is capable of emitting radiation exceeding the limit for Class 1. CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Notes on chip component replacement -Never reuse a disconnected chip component. -Notice that the minus side of a tantalum capacitor may be damaged by heat. Flexible Circuit Board Repairing -Keep the temperature of soldering iron around 270ËšC during repairing. -Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). -Be careful not to apply force on the conductor when soldering or unsoldering. NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick- up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens. TABLE OF CONTENTS ATTENTION AU COMPOSANT AYANT RAPPORT Ã- LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY. 1. GENERAL ·········································································· 4 2. DISASSEMBLY ································································ 6 2-1. Case (Top) ····································································· 6 2-2. CD Door ········································································ 7 2-3. Front Panel Section ······················································· 7 2-4. CD Mechanism Deck (CDM58F-K6) ·························· 8 2-5. Tape Mechanism Deck (CWL43FF48) ························· 8 2-6. REM Board and PANEL Board ···································· 9 2-7. KEY Board ··································································· 9 2-8. Back Panel Section ····················································· 10 2-9. SUB TRANS Board, VIDEO OUT Board and SENSOR Board ·························································· 10 2-10. MAIN Board ······························································· 11 2-11. POWER Board ···························································· 11 2-12. TRANS Board ···························································· 12 2-13. CD Board and DRIVER Board ··································· 12 2-14. SPDL Board ································································ 13 2-15. Optical Pick-up (KSM-123DCP) ································ 13 2-16. MOTOR Board, ADDRESS SENSOR Board ············ 14 2-17. Table (New), Cam (Control) and DC Motor ··············· 14 3. TEST MODE ···································································· 15 4. ELECTRICAL ADJUSTMENTS ······························· 17 5. DIAGRAMS ······································································ 19 5-1. Circuit Boards Location ·············································· 19 5-2. Block Diagrams ·························································· 20 5-3. Printed Wiring Boards -“ CD Section (1/2) -“ ·············· 22 5-4. Printed Wiring Boards -“ CD Section (2/2) -“ ·············· 23 5-5. Schematic Diagram -“ CD Section -“ ··························· 24 5-6. Printed Wiring Board -“ MAIN Board -“ ····················· 25 5-7. Schematic Diagram -“ MAIN Board (1/4) -“ ··············· 26 5-8. Schematic Diagram -“ MAIN Board (2/4) -“ ··············· 27 5-9. Schematic Diagram -“ MAIN Board (3/4) -“ ··············· 28 5-10. Schematic Diagram -“ MAIN Board (4/4) -“ ················ 29 5-11. Printed Wiring Boards -“ PANEL Section -“ ················ 30 5-12. Schematic Diagram -“ PANEL Section -“ ···················· 31 5-13. Printed Wiring Boards -“ POWER/TRANS Section -“ 32 5-14. Schematic Diagram -“ POWER/TRANS Section -“ ····· 33 5-15. IC Pin Function Description ······································· 36 6. EXPLODED VIEWS ······················································ 38 6-1. Main Section ······························································· 38 6-2. Front Panel Section ····················································· 39 6-3. MAIN Board Section ·················································· 40 6-4. CD Mechanism Deck Section (CDM58F-K6) ··········· 41 7. ELECTRICAL PARTS LIST ······································· 42