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Extracted text from sony hcd mg 310 av service manual (Ocr-read)
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HCD-MG110/MG310AV
TABLE OF CONTENTS
FM tuner section
Tuning range 87.5 -“ 108.0 MHz
Antenna FM lead antenna
Antenna terminals
North American model: 75 ohms unbalanced
Australian model: 75 ohms balanced
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range
US, Canadian and Mexican model:
530 -“ 1,710 kHz
(with the interval set at
10 kHz)
531 -“ 1,710 kHz
(with the interval set at
9 kHz)
Australian model: 531 -“ 1,602 kHz
(with the interval set at
9 kHz)
Antenna AM loop antenna
Antenna terminals External antenna terminal
Intermediate frequency 450 kHz General
Power requirements
US, Canadian and Mexican model:
120 V AC, 60 Hz
Australian model:220 -“ 240 V AC,
50/60 Hz
Power consumption
US, Canadian and Mexican model
MHC-MG310AV: 200 watts
MHC-MG110: 150 watts
Australian model
MHC-MG310AV: 200 watts
Dimensions (w/h/d) incl. projecting parts and controls
Approx. 280 × 383 × 480
mm
Mass
MHC-MG310AV: Approx. 11.3 kg
MHC-MG110: Approx. 10.9 kgSupplied accessories: Remote commander (1)
Batteries (2)
AM loop antenna (1)
FM lead antenna (1)
Rear speaker cords
(MG310AV only) (2)
Center speaker pads
(attached to the backside
of the center speaker)
(MG310AV only) (2)
Video cable (Australian
model only) (1)
Design and specifications are subject to change
without notice.
1. SERVICING NOTE .................................................. 4
2. GENERAL ................................................................... 5
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 7
3-2. Upper Cover .................................................................... 8
3-3. Front Block Assy ............................................................. 8
3-4. MAIN Board ................................................................... 9
3-5. Back Panel, DC Fan (M391) (Australian model) ........... 9
3-6. MAIN AMP Board, POWER Board ............................... 10
3-7. Middle (F) Assy, Bracket (Middle-R),
Power Bracket ................................................................. 10
3-8. Mechanism Deck (CDM64-K1BD44A) ......................... 11
3-9. Base Unit (BU-K1BD44A) ............................................. 11
3-10. BU Holder Assy .............................................................. 12
3-11. Motor Gear Assy (Sled) (M102), CD Board .................. 12
3-12. Op Base Assy (KSM-213BFN) ...................................... 13
3-13. Cassette Lid Assy (A)/(B) ............................................... 13
3-14. Mech Deck (TAPE) ......................................................... 14
4. TEST MODE .............................................................. 15
5. MECHANICAL ADJUSTMENTS ....................... 16
6. ELECTRICAL ADJUSTMENTS
Deck Section ............................................................................. 16
CD Section ................................................................................ 18
7. DIAGRAMS
7-1. Block Diagram -“ CD SERVO Section -“........................ 21
7-2. Block Diagram -“ TUNER/TAPE DECK Section -“...... 22
7-3. Block Diagram -“ SURROUND Section -“...................... 23
7-4. Block Diagram -“ AMP Section -“................................... 24
7-5. Block Diagram
-“ DISPLAY/POWER SUPPLY Section -“...................... 257-6. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 26
7-7. Schematic Diagram -“ CD Section -“............................... 28
7-8. Printed Wiring Board -“ CD Section -“............................ 29
7-9. Printed Wiring Boards
-“ CD MOTOR/SENSOR Section -“................................ 30
7-10. Schematic Diagram
-“ CD MOTOR/SENSOR Section -“................................ 31
7-11. Printed Wiring Board -“ TC Section -“............................. 32
7-12. Schematic Diagram -“ TC Section -“............................... 33
7-13. Schematic Diagram -“ MAIN Section (1/4) -“................. 34
7-14. Schematic Diagram -“ MAIN Section (2/4) -“................. 35
7-15. Schematic Diagram -“ MAIN Section (3/4) -“................. 36
7-16. Schematic Diagram -“ MAIN Section (4/4) -“................. 37
7-17. Printed Wiring Board -“ MAIN Section -“....................... 38
7-18. Printed Wiring Boards -“ AMP Section -“........................ 40
7-19. Schematic Diagram -“ AMP Section -“............................ 41
7-20. Printed Wiring Boards -“ DISPLAY Section -“............... 42
7-21. Schematic Diagram -“ DISPLAY Section -“.................... 43
7-22. Printed Wiring Board -“ CONTROL Section -“............... 44
7-23. Schematic Diagram -“ CONTROL Section -“.................. 45
7-24. Printed Wiring Boards -“ POWER Section -“.................. 46
7-25. Schematic Diagram -“ POWER Section -“...................... 47
7-26. IC Pin Function Description ........................................... 48
8. EXPLODED VIEWS
8-1. General Section ............................................................... 54
8-2. Front Panel Section ......................................................... 55
8-3. Chassis Section ............................................................... 56
8-4. Mechanism Deck Section (CDM64-K1BD44A) ........... 57
8-5. Base Unit Section (BU-K1BD44A) ............................... 58
9. ELECTRICAL PARTS LIST ............................... 59
Ver 1.3
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HCD-MG110/MG310AV
Fig. A. Using an AC voltmeter to check AC leakage.
1.5 k -„¦ 0.15 µF AC
voltmete r (0.75 V) To Exposed Metal
Parts on Set
Earth Ground
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, metallized knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The limit indica-
tion is 0.75 V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2 V AC range are
suitable. (See Fig. A)CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the S curve check in CD section adjustment and
check that the S curve waveforms is output three times.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT Notes on chip component replacement
-Never reuse a disconnected chip component.
-Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
-Keep the temperature of the soldering iron around 270 ËšC dur-
ing repairing.
-Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
-Be careful not to apply force on the conductor when soldering
or unsoldering.
Ver 1.1
ATTENTION AU COMPOSANT AYANT RAPPORT
Ã- LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.