Sony hcd cp 101 service manual

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2 HCD-CP101 CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra- diation exposure. This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. Laser component in this product is capable of emitting radiation exceeding the limit for Class 1. Notes on chip component replacement -N ever reuse a disconnected chip component. - Notice that the minus side of a tantalum capacitor may be dam- aged by heat. Flexible Circuit Board Repairing -K eep the temperature of the soldering iron around 270 ËšC dur- ing repairing. - Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). - Be careful not to apply force on the conductor when soldering or unsoldering. AM tuner section Tuning range P an-American model: 530 - 1,710 kHz (with the tuning interval set at 10 kHz) 531 - 1,710 kHz (with the tuning interval set at 9 kHz) European model: 531 - 1,602 kHz (with the tuning interval set at 9 kHz) Other models: 530 - 1,710 kHz (with the tuning interval set at 10 kHz) 531 - 1,602 kHz (with the tuning interval set at 9 kHz) Antenna AM loop antenna, external antenna terminal Intermediate frequency 450 kHz General Power requirements North American model: 120 V AC, 60 Hz European model: 230 V AC, 50/60 Hz Australian model: 230 V AC, 50/60 Hz Mexican model: 120 V AC, 60 Hz Other models: 110 - 120 V or 220 - 240 V AC , 50/60 Hz Adjustable with voltage selector Power consumption European model: See the nameplate 0.5 W (in the standby mode) Other models: See the nameplate Dimensions (w/h/d) Approx. 190 ×252 × 340 mm incl. projecting parts and controls Mass Approx. 5.6 kg Supplied accessories Remote commander (1) AM loop antenna (1) FM wire antenna (1) Batteries (2) Design and specifications are subject to change without notice. K orean model: 230 V AC, 50/60 Hz ATTENTION AU COMPOSANT AYANT RAPPORT Ã- LA SÉCURITÉ! LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU D ANS LES SUPPLÉMENTS PUBLIÉS PAR SONY. SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY. V er 1.2

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3 HCD-CP101 SAFETY CHECK-OUT After correcting the original service problem, perform the follow- ing safety check before releasing the set to the customer: Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a r eturn to chassis, must not exceed 0.5 mA (500 microamperes.). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instruments. 2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a pas- sive VOM that is suitable. Nearly all battery operated digital m ultimeters that have a 2 V AC range are suitable. (See Fig. A) Fig. A. Using an AC voltmeter to check AC leakage. 1.5 k -„¦ 0.15 µF AC voltmete r (0.75 V) To Exposed Metal Parts on Set Earth Ground T ABLE OF CONTENTS 1. SERVICING NOTES ............................................... 4 2. GENERAL Location of Controls ....................................................... 5 Setting the Clock ............................................................. 6 3. DISASSEMBLY 3-1. Disassembly Flow........................................................... 7 3-2. Cover (Upper)................................................................. 8 3-3. CD Lid Sub Assy............................................................. 8 3-4. Front P anel Section......................................................... 9 3-5. Tape Mechanism Deck.................................................... 9 3-6. CD Mechanism Deck (CDM55F-K6BD41A)................ 10 3-7. Base Unit (B U-K6BD41A)............................................. 10 3-8. Motor Board .................................................................... 11 3-9. Cam (CDM55) ................................................................ 11 4. TEST MODE .............................................................. 12 5. ELECTRICAL ADJUSTMENTS Deck Section................................................................... 13 CD Section ...................................................................... 14 6. DIAGRAMS 6-1. Block Diagram -“ CD Section -“..................................... 15 6-2. Block Diagram -“ TUNER/TAPE DECK Section -“...... 16 6-3. Block Diagram -“ MAIN Section -“................................ 17 6-4. Note for Printed Wiring Boards and Schematic Diagrams ....................................................... 18 6-5. Printed Wiring Board -“ CD Section -“........................... 20 6-6. Schematic Diagram -“ CD Section -“.............................. 21 6-7. Printed Wiring Board -“ TAPE DECK Section -“........... 22 6-8. Schematic Diagram -“ TAPE DECK Section -“.............. 23 6-9. Printed Wiring Boar ds -“ MAIN Section -“..................... 24 6-10. Schematic Diagram -“ MAIN Section (1/3) -“................ 25 6-11. Schematic Diagram -“ MAIN Section (2/3) -“................ 26 6-12. Schematic Diagram -“ MAIN Section (3/3) -“................ 27 6-13. Printed Wiring Boards -“ CONTROL Section -“............ 28 6-14. Schematic Diagram -“ CONTROL Section -“................. 29 6-15. Printed Wiring Board -“ POWER Section (US, Canadian, Me xican models) -“................................ 30 6-16. Printed Wiring Board -“ POWER Section (Except US, Canadian, Mexican models) -“................... 30 6-17. Schematic Diagram -“ POWER Section -“..................... 31 6-18. IC Pin Function Description........................................... 34 7. EXPLODED VIEWS 7-1. Cover Section.................................................................. 36 7-2. Front P anel Section......................................................... 37 7-3. Chassis Section ............................................................... 38 7-4. CD Mechanism Deck (CDM55F-K6BD41A)................ 39 7-5. Base Unit (B U-K6BD41A)............................................. 40 8. ELECTRICAL PARTS LIST ............................... 41