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D-NE319/NE320/NE321/NE321CK/NE326CK
TABLE OF CONTENTS
1. SERVICING NOTES
............................................... 3
2. GENERAL ................................................................... 5
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 6
3-2. Cabinet (Lower), Upper Lid Sub Assy ............................ 6
3-3. JACK Board, Optical Pick-up Assy (CDM-3325ERV) ... 7
3-4. SWITCH Board (Except PSYC model) .......................... 7
4. DIAGRAMS ................................................................. 8
4-1. Printed Wiring Board -“ EGL Board -“ ............................. 10
4-2. Schematic Diagram -“ EGL Board -“ ................................ 11
4-3. Printed Wiring Board -“ JACK Board (Component Side) -“ ................................ 12
4-4. Printed Wiring Board -“ JACK Board (Conductor Side) -“ .................................. 13
4-5. Schematic Diagram -“ JACK Board -“ .............................. 14
4-6. Printed Wiring Board -“ SWITCH Board (Except PSYC model) -“ .................... 15
4-7. Schematic Diagram -“ SWITCH Board (Except PSYC model) -“ .................... 15
5. EXPLODED VIEWS
5-1. Upper Lid Section (PSYC model) ................................... 22
5-2. Upper Lid Section (Except PSYC model) ....................... 23
5-3. Cabinet (Lower) Section .................................................. 24
5-4. Optical Pick-up Section (CDM-3325ERV) ..................... 25
6. ELECTRICAL PARTS LIST ................................ 26
Notes on chip component replacement - Never reuse a disconnected chip component.
- Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing - Keep the temperature of the soldering iron around 270 ËšC
during repairing.
- Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
- Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
e xposure.
used.
2)When using a Sony LR6 (SG) alkaline battery (produced in Japan)
3)Recorded at 48kbps
4)Recorded at 128kbps
5)Charging time varies depending on how the rechargeable battery is used.
6)Hong Kong model only
Operating temperature5 °C - 35 °C (41 °F - 95 °F)
Dimensions (w/h/d) (excluding projecting parts and controls)Approx. 137.8 × 30.9 × 137.8 mm (5 1
-„2
× 1 1
-„4
× 5 1
-„2 in.)
Mass (excluding accessories)Approx. 178 g (6.3 oz.)
Supplied AccessoriesAC
power adaptor (Except US, CND models)
Headphones (NE321: E18/4, E92, MX, AR models only*)
Earphones (NE320: AEP, EE models and NE321: E18/1, HK, JE models only*)
Earphones (other models)
Remote (NE320: US, CND, AEP, EE models and NE321: E18/1, E18/4, E92, MX, HK,
JE models only*)
Rotary commander (NE321CK and NE326CK models only)
Car battery cord (NE321CK and NE326CK models only)
Car connecting pack (NE321CK and NE326CK models only)
Rechargeable battery (E18/1, HK, JE models only*)
Battery carrying case (E18/1, HK, JE models only*)
CD-ROM (SonicStage)
V elcro tape for the CD player (2) (NE321CK and NE326CK models only)
V elcro tape for the rotary commander (1) (NE321CK and NE326CK models only)
Operating instructions
Installation/Operating Guide
*F or the area code of the model you purchased, check the upper left side of the bar
code on the package.
Design and specifications are subject to change without notice.
- Abbreviation
AR : Argentina model
AU S: A ustralian model
CND : Canadian model
E18/1 : South African, Singapore, Malaysia, Vietnam and Indian model (NE321)
E18/4 : Chilean and Peruvian model
E92 : Panama, Venezuelan and Caribbian Can model
EA : Saudi Arabia model
EE : East European and Russian model
HK : Hong Kong model
JE : Tourist model
MX : Mexican and Colombian model
A TTENTION AU COMPOSANT AYANT RAPPORT
Ã- LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
Q UE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY. SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PA RT NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
. O T E S O N T H E ! # P O W E R A D A P T O R
s $ I S C O N N E C T A L L P O W E R S O U R C E S W H E N T H E P L A Y E R I S
N O T T O B E U S E D F O R A L O N G T I M E
s 5 S E O N L Y T H E ! # P O W E R A D A P T O R S U P P L I E D ) F Y O U R P L A Y E R I S N O T S U P P L I E D W I T H T H E O N E U S E A N
! #
% ( ' ! # P O W E R A D A P T O R N O T A V A I L A B L E I N
! U S T R A L I A n A N D ! R G E N T I N A ) F Y O U U S E A N Y O T H E R ! #
P O W E R A D A P T O R M A L F U N C T I O N M A Y O C C U R
0 O L A R I T Y O F T H E P L U G
s $ O N O T T O U C H T H E ! # P O W E R A D A P T O R W I T H W E T H A N D S
s # O N N E C T T H E ! # P O W E R A D A P T O R T O A N E A S I L Y A C C E S S I B L E ! # O U T L E T 3 H O U L D Y O U N O T I C E A N
A B N O R M A L I T Y I N T H E ! # P O W E R A D A P T O R D I S C O N N E C T I T
F R O M T H E ! # O U T L E T I M M E D I A T E L Y
4 H E 6 $ # P L U G S U P P L I E D W I T H C A R B A T T E R Y
C O R D C O N F O R M S T O T H E P R O P O S E D S T A N D A R D S
O F T H E * A P A N % L E C T R O N I C S A N D ) N F O R M A T I O N
4 E C H N O L O G Y ) N D U S T R I E S ! S S O C I A T I O N * % ) 4 !
$ O N O T C O N N E C T I T T O O T H E R P L A Y E R S
0 O L A R I T Y O F T H E P L U G
* % ) 4 ! S T A N D A R D S
Note on the car battery cord
(NE321CK and NE326CK only)
Ve r. 1.4
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D-NE319/NE320/NE321/NE321CK/NE326CK
SECTION 1
SERVICING NOTES
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
- Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to about 350 °C.
Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
- Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
- Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
OPERATION CHECK WHEN THE LID IS OPEN
In performing the repair with the power supplied to the set, removing
the JACK board causes the set to be disabled.
In such a case, make a solder bridge to short SL501 (OPEN) on the
JA CK board in advance.
-“ JACK Board (Component Side) -“
SL501
(OPEN)
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
During normal operation of the equipment, emission of the laser
diode is prohibited unless the upper lid is closed while turning ON
the S502. (push switch type)
The following checking method for the laser diode is operable.
- Method:
Emission of the laser diode is visually checked.
1. Open the upper lid.
2. With a disc not set, turn on the S502 with a screwdriver having a thin tip as shown in Fig. 1.
3. Push the u ENTER button.
4. Observing the objective lens, check that the laser diode emits light.
When the laser diode does not emit light, automatic power control circuit or optical pick-up is faulty.
In this operation, the objective lens will move up and down 2 times along with inward motion for the focus search.
NOTES ON REPLACEMENT OF EGL BOARD OR
EEPROM (IC1602)
When EGL board is replaced or EEPROM (IC1602) on the EGL
board is replaced, patch processing is needed.
Confirm about information of patch processing to each service
headquarters.
Fig. 1 Method to push the S502
S502 lever (detection)
lever (detection) JACK board
Ver. 1.7
