Sony d fs 601 service manual

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2 SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. ATTENTION AU COMPOSANT AYANT RAPPORT Ã- LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY. D-FS601 Flexible Circuit Board Repairing -Keep the temperature of the soldering iron around 270°C during repairing. -Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). -Be careful not to apply force on the conductor when soldering or unsoldering. Notes on chip component replacement -Never reuse a disconnected chip component. -Notice that the minus side of a tantalum capacitor may be dam- aged by heat.This Compact Disc player is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT label is located on the rear exterior. CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Laser component in this product is capable of emitting radiation exceeding the limit for Class 1. DANGER Invisible laser radiation when open and interlock failed or defeated. Avoid direct exposure to beam. Supplied accessories For the area code of the location in which you purchased the CD player, check the upper left side of the bar code on the package. AC power adaptor (1) Headphones/earphones (1) Hand strap (1) For US customers The AC power adaptor supplied is not intended to be serviced. Should the AC power adaptor cease to function in its intended manner, during the warranty period, the adaptor should be returned to your nearest Sony Service Center or Sony Authorized Repair Center for replacement, or after warranty period, it should be discarded. Design and specifications are subject to change without notice. On AC power adaptor -Use only the AC power adaptor supplied or recommended in Accessories (supplied/ optional). Do not use any other AC power adaptor. It may cause a malfunction. Polarity of the plug -When disconnecting the AC power adaptor from the AC outlet, grasp the adaptor itself. Do not pull it by the cord. -Do not touch the AC power adaptor with wet hands. Unleaded solder Boards requiring use of unleaded solder are printed with the lead- free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.) : LEAD FREE MARK Unleaded solder has the following characteristics. -Unleaded solder melts at a temperature about 40°C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful! -Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc. -Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

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3 D-FS601 The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emission, observe from more than 30cm away from the objective lens. Before Replacing the Optical pick-up Block Please be sure to check thoroughly the parameters as per the Optical pick- up Block Checking Procedure (Part No. : 9-960-027-11) issued separately before replacing the optical Pick-up block. Note and specifications required to check are given below. - FOK output : IC601 yg pin (TP610) When checking FOK, remove the lead wire to disc motor. - RF signal P-to-P value : 0.4 to 0.5Vp-p SECTION 1 SERVICING NOTES Laser Diode Checking Methods During normal operation of the equipment, emission of the laser diode is prohibited unless the upper panel is closed while turning ON the S801 (push switch type). The following two checking methods for the laser diode are operable. Method : Emission of the laser diode is visually checked. 1. Open the upper lid. 2. Push the S801 as shown in Fig. 1 . 3. Check the object lens for confirming normal emission of the laser diode. If not emitting, there is a trouble in the automatic power control circuit or the optical pick-up. During normal operation, the laser diode is turned ON about 2.5 seconds for focus searching. NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT TABLE OF CONTENTS Fig. 1 Method to push the S801 S801 1. SERVICING NOTES ······················································· 3 2. GENERAL ·········································································· 4 3. DISASSEMBLY ································································ 6 3-1. Upper Lid, Middle Cabinet ··········································· 6 3-2. MD Assy (CDM-3125ER), MAIN Board ····················· 7 3-3. Turn Table Motor Assy (Spindle) (M901) ····················· 7 3-4. Motor Assy (Sled) (M902), Optical Pick-up (DAX-25E) ···································································· 8 3-5. SWITCH Board, Hold Lever ········································· 8 4. ELECTRICAL ADJUSTMENTS ································· 9 5. DIAGRAMS ······································································ 11 5-1. Block Diagrams -“ MAIN Section -“ ···························· 12 -“ TUNER Section -“ ····················································· 13 5-2. Printed Wiring Board -“ MAIN Board (Side A) -“ ······· 14 5-3. Printed Wiring Board -“ MAIN Board (Side B) -“ ······· 15 5-4. Schematic Diagram -“ MAIN Board (1/5) -“ ··············· 16 5-5. Schematic Diagram -“ MAIN Board (2/5) -“ ··············· 17 5-6. Schematic Diagram -“ MAIN Board (3/5) -“ ··············· 18 5-7. Schematic Diagram -“ MAIN Board (4/5) -“ ··············· 19 5-8. Schematic Diagram -“ MAIN Board (5/5) -“ ··············· 20 5-9. Printed Wiring Board -“ SWITCH Board -“ ················ 21 5-10. Schematic Diagram -“ SWITCH Board -“ ··················· 22 5-11. IC Pin Function Descriptions ······································ 23 5-12. IC Block Diagrams ······················································ 27 6. EXPLODED VIEWS ······················································ 28 6-1. Upper Lid Section ······················································· 28 6-2. Cabinet Section ··························································· 29 6-3. Cabinet Lower Section ················································ 30 6-4. Optical Pick-up Section (CDM-3125ER) ···················· 31 7. ELECTRICAL PARTS LIST ······································· 32