Bose 321 series ii 273029 sm rev7

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bose 321 series ii 273029 sm rev7

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2 CONTENTS Safety Information ........................................................................\ ............................................................. 3 Warranty ........................................................................\ ............................................................................. 3 Product Description ........................................................................\ .................................... ...................... 4 Accessories ........................................................................\ ....................................................................... 4 Specifications: ........................................................................\ ................................................................ 5-8 Electrostatic Discharge Sensitive (ESDS) Device Handling .................................................................. 9 Part List Notes ........................................................................\ ................................................................... 9 Packaging Part List, 321 Series II Home Entertainment System (see Figure 1) ......................... 10-11 Figure 1. 3-21 Series II Home Entertainment System Packaging View .................................................11 Packaging Part List, 321 Series II System Accessory Kit (see Figure 2) ......................................... 12 Figure 2. Accessory Kit Exploded View ........................................................................\ .................. .........12 Main Part List, 321 II and 321GS II Console Assembly (see Figure 3) ........................................... 13 Figure 3. 321 Series II St andard Console Exploded View .................................................................... 14 Main Part List, 321GSX Console Assembly (see Figure 4) ................................................................ 15 Figure 4. 321GSX Series II Premium Console Exploded V iew ............................................................16 Main Part List, Bass Module (see Figure 5) ........................................................................\ ............. ..... 17 Figure 5a. Bass Module Exploded View (units built before 4/27/09) ....................................................... 17 Figure 5b. Bass Module Exploded View (units built af ter 4/27/09) ..........................................................18 Main Part List, Standard 321 Array Assembly (see Figure 6) ............................................................ 19 Figure 6. Standard 321 Array Assembly Exploded View ....................................................................... 19 Main Part List, 321 GS Array Assembly (see Figure 7) ...................................................................... 20 Figure 7. 321 GS Array Assembly Exploded View ........................................................................\ ........ 20 Electrical Part List s ........................................................................\ .................................................... 21-46 Console Main PCB Assembly ........................................................................\ .............................. ...... 21-34 Console Tuner PCB Assembly ........................................................................\ ............................. ..... 35-38 Bass Module DSP/Amplifier PCB Assembly ........................................................................\ ............ 39-45 Bass Module Input/Output PCB Assembly ........................................................................\ .................. .46 Disassembly Procedures ........................................................................\ ................................. .......... 47-53 Console Procedures ........................................................................\ .................................................. 47-50 Bass Module Procedures ........................................................................\ ................................. ......... 51-52 Disassembly Procedures ........................................................................\ ................................. ............... 53 Standard Satellite Array Procedures ........................................................................\ .................... ......... 53 Gemstone Satellite Array Procedures ........................................................................\ .................... ....... 53 Test Procedures ........................................................................\ ........................................ .................54-63 Console Procedures ........................................................................\ .................................................. 54-61 Bass Module Procedures ........................................................................\ ................................. .............. 62 Satellite Array Procedures ........................................................................\ ............................. ................. 63 Figure 8. 321 Series II Console Test Setup Diagram ........................................................................\ ... 64 Figure 9. 321 Series II Bass Module Test Setup Diagram .................................................................... 66 Computer Setup Procedure ........................................................................\ ............................... ....... 67-68 TAP Cable Construction ........................................................................\ ................................. ................ 69 Bass Module Test Cable Construction ........................................................................\ .......................... 70 Console Test Cable Construction ........................................................................\ .................................. 71 Putting the Console into TAP mode ........................................................................\ ...................... ........ 72 Console TAP Commands ........................................................................\ ................................... ........ 72-75 Changing the Re gion Code ........................................................................\ ............................... ............. 76 Obtaining System Information from the Media Center Display .....................................................77-78 DVD Lock options ........................................................................\ ........................................................... 79 321 Series II System Date of Manufacture Information ..................................................................... 80 IC Diagrams ........................................................................\ ............................................ ....................81-90 Troubleshooting ........................................................................\ ......................................................... 91-92 Glossary of T erms ........................................................................\ ........................................................... 93 Service Manual Revision History ........................................................................\ ................................... 94

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3 SAFETY INFORMATION 1. Parts that have special safety characteristics are identified by the \ symbol on schematics or by special notes on the parts list. Use only replacement parts that have critical characteristics recommended by the manufacturer. 2. Make leakage current or resistance measurements to determine that exposed parts are acceptably insulated from the supply circuit before returning the unit to the \ customer. Use the following checks to perform these measurements: A. Leakage Current Hot Check-With the unit completely reassembled, plug the AC line cord directly into a 120V AC outlet. (Do not use an isolation transformer during this test.) Use\ a leakage current tester or a metering system that complies with American National Standards Institute (ANSI) C101.1 "Leakage Current for Appliances" and Underwriters Laboratories (UL) UL6500 / UL60065 / IEC 60065 paragraph 9.1.1. With the unit AC switch first in the ON position and then in OFF position, measure from a known earth ground (metal waterpipe, conduit, etc.) to all exposed metal parts of the unit (antennas, handle bracket, metal cabinet, screwheads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 0.5 milliamp. Reverse the unit power cord plug in the outlet and repeat test. ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE UNIT TO THE CUSTOMER. B. Insulation Resistance Test Cold Check -(1) Unplug the power supply and connect a jumper wire between the two prongs of the plug. (2) Turn on the power switch of the unit. (3) Measure the resistance with an ohmmeter between the jumpered AC plug and each exposed metallic cabinet part on the unit. When testing 3 wire products, the resistance measured to the product enclosure should be between 2 and infinite MOhms. Also, the resistance measured to exposed input/output connectors should be between 4 and infinite MOhms. When tes\ ting 2 wire prod- ucts, the resistance measured to exposed input/output connectors should be between 4 and\ infinite MOhms. If it is not within the limits specified, there is the possibility of a shock hazard, and the unit must be repaired and rechecked before it is returned to the customer. CAUTION: The Bose ® 3-21 Series II Home Entertainment System contains no user-serviceable parts. To prevent warranty infractions, refer servicing to warranty service stations or factory service. PROPRIETARY INFORMATION THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF BOSE CORPORATION WHICH IS BEING FURNISHED ONLY FOR THE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCT BY AN AUTHORIZED BOSE SERVICE CENTER OR OWNER OF THE BOSE PRODUCT, AND SHALL NOT BE REPRODUCED OR USED FOR ANY OTHER PURPOSE. The Bose ® 321 and 321GS Series II Home Entertainment Systems are covered by a limited 1-year transferable warranty. WARRANTY